Manufacturing Manager – Hypersonics Machining
Leidos
- Location
- Huntsville, AL
- Work model
- On-Site
- Level
- Mid
- H-1B history
- 26 approvals (FY2023)
- Posted
- Sep 3, 2026
About this role
At Leidos, we deliver innovative solutions through the efforts of our diverse and talented people who are dedicated to our customers’ success. We empower our teams, contribute to our communities, and operate sustainably. Everything we do is built on a commitment to do the right thing for our customers, our people, and our community. Our Mission, Vision, and Values guide the way we do business. Are you ready for your next career challenge? Leidos’ Defense Manufacturing Team is seeking a Hypersonics Machining Manager to lead the establishment of a new machining facility in Huntsville, Alabama. The Machining Manager is responsible for activating, establishing, and leading a high-performing machining operation supporting future production requirements. This role combines strong technical expertise in CNC machining and programming with demonstrated experience in non-metallic machining, facility activation, production ramp-up, and manufacturing operations leadership. The Machining Manager will lead the transition from facility and equipment readiness through stable production, establishing the people, equipment, and tooling required to achieve sustained performance. The position has direct accountability for Safety, Quality, Cost, and Delivery (SQCD) for the team and is expected to drive operational excellence, continuous improvement, and production scalability. Essential Functions Facility Activation & Production Readiness Lead facility activation and machining operation start-up, including equipment installation, commissioning, qualification, and production release. Develop and execute integrated readiness plans covering equipment, tooling, fixturing, CNC programming, processes, staffing, training, material flow, inspection, and production controls. Establish machining cells, work centers, material flow, standard work, and visual management. Identify and resolve facility, equipment, tooling, workforce, and process constraints impacting production readiness and ramp-up. Partner with Manufacturing Engineering, Quality, Supply Chain, Facilities, EHS, and Program Management to achieve manufacturing milestones. Machining & Technical Leadership Provide operational and technical leadership for CNC machining, programming, tooling, work holding, and process optimization. Apply demonstrated expertise in non-metallic machining to enable an aggressive equipment activation and qualification timeline. Partner with CNC programming and Manufacturing Engineering to review and optimize CNC programs and machining processes to improve cycle time, tool life, quality, and equipment utilization. Troubleshoot complex machining and process issues and coordinate solutions with machinists and the technical support team. Partner with Manufacturing Engineering and Quality to establish machining standards, work instructions, setup procedures, and process documentation. Safety, Quality, Cost & Delivery Own and continuously improve SQCD performance for the machining organization. Establish a strong safety culture and ensure compliance with EHS requirements and machine safety standards. Drive first-time-right manufacturing and reduction of scrap, rework, defects, and process variation. Manage labor, tooling, consumables, scrap, equipment utilization, and other manufacturing costs. Establish and monitor metrics including OEE, utilization, cycle time, labor efficiency, scrap, rework, and schedule performance. Own production execution and ensure machining capacity and output support program schedules and customer commitments. Lead structured problem solving and continuous-improvement initiatives. People & Organization Leadership Build, lead, and develop a high-performing team of machinists, CNC programmers, leads, supervisors, and manufacturing personnel. Establish workforce plans, training requirements, and qualification processes to support facility activation and production ramp. Recruit, develop, and retain machining talent. Promote a culture of