Senior Technical Lead - Mechanical Design

About the Role   We are looking for an experienced Senior Technical Lead – Mechanical to drive the design, development, analysis, qualification, and product support of high-reliability aerospace and defense mechanical/electromechanical systems. This role is ideal for a senior mechanical engineering professional who enjoys solving complex technical challenges, colloborating with cross-functional teams, and delivering robust products for demanding aerospace applications.   The successful candidate will bring strong expertise in mechanical design, aerospace product development, CAD/CAE, GD&T, tolerance analysis, structural and thermal analysis, environmental qualification, and technical leadership. The role involves working closely with systems, electrical, power electronics, thermal, manufacturing, quality, certification, supply chain, program management, customer, and global engineering teams.

What You Will Do   Mechanical Design & Product Development

Lead mechanical design and development of aerospace-grade electromechanical products such as actuators, motors, starter-generators and electronic packaging systems. Own concept design, 3D modelling, detailing, assembly design, drawing release, and engineering documentation. Develop mechanical architectures that balance performance, reliability, weight, cost, manufacturability, testability, and serviceability. Design components and assemblies involving sheet metal, machined parts, castings, enclosures, sealing features, connector interfaces, and EMI/EMC shielding. Support board fitment, enclosure design, packaging optimization, vibration tolerance, and thermal management for aerospace electronic and electromechanical products.

Analysis, Simulation & Qualification Support

Lead structural, thermal, modal, vibration, shock, and fatigue analysis activities to support design validation and product performance. Review FEA and thermal analysis results and guide design improvements based on simulation, qualification, and test outcomes. Support environmental qualification activities covering thermal, vibration, altitude, EMI/EMC, conducted emissions, and radiated emissions requirements. Support qualification and verification processes for aerospace products, including DO-160-related test and compliance activities.

Technical Leadership

Provide technical leadership across the product lifecycle, from concept development through qualification, certification, production release, and field support. Mentor engineers, review technical work, establish design best practices, and promote engineering excellence across the team. Lead technical reviews including PDR, CDR, TRR, design reviews, risk reviews, and root-cause reviews. Own technical risk identification, mitigation planning, design trade studies, and engineering decision-making for mechanical product development. Drive design standardization, reuse, cost reduction, manufacturability improvement, and continuous improvement initiatives.

Documentation, PLM & Configuration Management

Prepare and review engineering documentation, technical reports, design justifications, analysis reports, proposals, and customer presentations. Manage BOMs, drawing releases, configuration control, and engineering change activities through PLM systems. Support Engineering Change Requests/Engineering Change Notices and product upgrade activities through PLM systems such as ARAS / Teamcenter / Windchill or equivalent. Ensure released designs meet internal engineering processes, customer requirements, quality expectations, and aerospace compliance expectations.

Collaboration & Stakeholder Engagement

Partner with systems, electrical, power electronics, thermal, software, manufacturing, quality, supply chain, certification, and program management teams. Represent mechanical engineering in customer discussions, technical reviews, audits, certification reviews, supplier discussions, and program reviews. Support