Advanced Manufacturing Engineer

Company Overview  Stellantis is a leading global automaker and mobility provider that offers clean, connected, affordable, and safe mobility solutions. Our Company’s strength lies in the breadth of our iconic brand portfolio, the diversity and passion of our people, and our deep roots in the communities in which we operate. Our ambitious electrification and software strategies and the creation of an innovative ecosystem of strategic, game-changing partnerships are driving our transformation to a sustainable mobility tech company.  The driving force behind us is the diverse and talented group of employees around the world who bring their passion and experience to their work every day. And while we are a truly global organization, we remain deeply rooted in the communities in which we operate and where our colleagues live and work.  With industrial operations in nearly 30 countries, Stellantis could consistently exceed the evolving needs and expectations of consumers in more than 130 markets, while creating superior value for all stakeholders.

POSITION DESCRIPTION 1.

Title: AME Reports to Position: Director- UPE Department: UPE 2. OBJECTIVE: The Advanced Manufacturing Engineer (AME) for Automotive Powertrain is responsible for developing, industrializing, and optimizing manufacturing processes for powertrain components and assemblies, including engines, transmissions, , crankshafts, cylinder heads, blocks, gear sets, shafts, housings, and related sub‑systems. This role ensures robust manufacturability, high process capability, and seamless new product introduction (NPI) into production. 3. JOB DIMENSIONS: Number of People Supervised: Direct Reports: 0 Functional Reports: 0 Total: 0 4. KEY ACCOUNTABILITIES: Description New Product Introduction (NPI) – Powertrain Lead manufacturing readiness for new engine, transmission powertrain programs. Drive APQP elements: PFMEA, Process Flow, Control Plans, and Work Instructions. Participate in DFM/DFMA reviews to ensure manufacturability of castings, machined components, and assemblies. Validate and launch new machining lines, assembly stations, and end-of-line testing equipment. Co-ordination with Cross functional teams for development of Industrialization studies for new programs Ensure the MPRQ - Manufacturing Process Readiness Qualification for new studies Lead for Change Management execution & controller for UPE function. Process Development & Optimization Develop advanced processes such as CNC machining, honing, grinding, gear hobbing/shaping, heat treatment, leak testing, torque-to-turn, and automated assembly. Conduct cycle-time studies, line balancing, bottleneck analysis, and optimize throughput. Improve OEE, reduce scrap, improve Cpk and reduce process variation. Tooling, Fixturing & Automation Design and specify cutting tools, fixtures, gauges, end-effectors, torque tools , and automated handling systems. Lead installation, commissioning, and validation of new equipment such as: Automated Engine &  transmission assembly cells Robotic handling systems Precision machining centers End-of-line dynamometers or e‑motor testers Work with suppliers for tool trials, capability studies, and PPAP qualification. Quality & Compliance Lead root-cause analysis for powertrain defects using 7QC tools, DMAIC, 8D, etc. Implement robust quality checkpoints: torque audits, leak tests, NVH checks, gear contact pattern tests. Ensure compliance with automotive standards: IATF 16949, ISO 14001, ISO 45001 . Continuous Improvement & Cost Reduction Lead Lean initiatives: SMED for tool changeovers, 5S audits, Kaizen workshops. Drive cost reduction in machining, tooling wear optimization, automation ROI, and material utilization. Implement digital manufacturing tools (Industry 4.0, OEE monitoring, predictive maintenance). Documentation & Training Prepare SOPs, Work Instructions, Poka‑Yoke documentation, and maintenance schedules. Train operators,