Site Process Safety Manager

Site Process Safety Manager Full-time Workday Global Grade: 17 Company Description AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas – immunology, oncology, neuroscience, and eye care – and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com . Follow @abbvie on X , Facebook , Instagram , YouTube , LinkedIn and Tik Tok . Job Description Process Safety Management • Develop, implement, and continuously improve site process safety management systems, procedures, and standards to prevent major accidents and incidents in line with legal, site, and corporate requirements. • Lead safe process design reviews and introduce new products and processes from a process safety perspective, ensuring all hazards are identified and adequately controlled prior to operation. • Chair, facilitate, and document HAZOPs, LOPAs, and other structured risk assessments across new and existing processes; track and close out action items to completion. • Complete Pre-Startup Safety Reviews (PSSRs) for new and modified processes, equipment, and facilities, ensuring all safety-critical elements are verified before operations commence. • Apply and maintain compliance with relevant process safety legislation and standards including COMAH, ATEX, IEC 61508/61511, and applicable PSM frameworks. • Interact with the Management of Change (MOC) and change control processes, providing EHS approval and process safety input for all significant changes affecting people, plant, process, or environment. • Review and maintain process safety documentation including HAZOP reports, safety cases, relief system designs, and capital project lifecycle deliverables. • Propose, develop, and drive implementation of process safety improvement initiatives across the site. • Maintain process safety KPIs and metrics; prepare and present regular performance reports to site leadership and global EHS teams. • Engage with global process safety SMEs and networks to benchmark performance, share learnings, and incorporate best practice on site. Emergency Preparedness & Business Continuity • Maintain and enhance site emergency response plans, procedures, and preparedness arrangements, ensuring integration between project activities and live operational emergency response. • Support business continuity planning from an EHS perspective, identifying and mitigating risks to continued safe operation during periods of significant change or construction activity. • Provide EHS support for product campaigns, ensuring all process safety and emergency preparedness elements are adequately addressed and communicated to relevant teams. Training, Auditing & Continuous Improvement • Design and deliver process safety and EHS training programmes for site personnel, contractors, and project teams, building EHS capability and awareness across the organisation. • Plan and conduct EHS audits across both the operational site and the capital project; share findings, drive improvement actions, and support the development of a proactive safety culture. • Support safety investigations and troubleshooting activities, contributing technical process safety expertise to identify root causes and prevent recurrence. • Contribute to the continuous improvement of the site Safety Management System (SMS), identifying gaps and implementing enhancements in line with regulatory changes and corporate standards. Qualifications Essential • Bachelor's degree or equivalent in Chemical Engineering, Process Engineering, Mechanical Engineering, Environmental Health & Safety, Occupational Health and Safety, or a related engineering or science discipline. • Minimum 5 years of relevant experience in the