2027 Summer- Mechanical Design Engineer Intern

CHAOS Industries is redefining modern defense with a multi-product portfolio that provides the ultimate advantage—domain dominance. The company's products are powered by Coherent Distributed Networks (CDN™), empowering warfighters, commercial air operators, and border protection teams to act faster, adapt rapidly, and stay ahead of evolving threats.

CHAOS Industries was founded in 2022 and has raised a total of $1 billion in funding from leading investors, including 8VC, Accel, and Valor Equity Partners. The company is headquartered in Los Angeles, with offices in Washington, D.C., San Francisco, San Diego, Seattle, and London. For more information, please visit www.chaosinc.com.

CHAOS is seeking Mechanical Design Interns for Summer 2027! This is a paid, in-person, 12-week internship role.

The ideal candidate is technically curious, comfortable working with hardware, able to communicate clearly, and motivated to learn quickly in a fast-paced multidisciplinary environment. You will design and build prototypes, analyze failures, and transition successful projects into production.

• Own a scoped mechanical design project from concept through prototype, with mentorship from a senior engineer.

• Build and iterate on 3D CAD models, assemblies, and drawings for structures, frames, mounts, enclosures, and mechanisms.

• Pursuing a Bachelor's or Master's degree in Mechanical Engineering, Mathematics, Physics, or any related field.

• Must be a rising senior at the time of the internship and return to school at the end of the internship to continue academic studies for at least one quarter/semester.

• Experience working in an academic project team or laboratory.

• Currently enrolled in an undergraduate or graduate engineering program.

• CAD skills (any platform) and ability to create high-quality engineering drawings that meet common industry standards.

• Demonstrated hands-on fabrication skills.

• High competence with, and fluid use of, engineering first principles.

• US Person status is required as this position needs access to export-controlled data.

• Experience through internships, student teams, research, military service, or personal projects involving aerospace, defense, robotics, vehicles, mechanisms, electronics packaging, or ruggedized hardware.

• Exposure to structural or thermal analysis using hand calculations or commercial FEA tools.

• Experience with machining, additive manufacturing, sheet metal, composites, welding, or other fabrication techniques.

• Experience in SolidWorks and 3D computer-aided design (CAD).

• Ability to perform basic static and dynamic calculations, component sizing, and tolerancing.

Why CHAOS?

• Hourly rate range for this position in the selected city is $30-$45

• Relocation package for non-local interns

• Our Perks: Free daily lunch, ‘No meeting Fridays’, unlimited PTO, casual dress code

• OTHERS: Mentor pairing, intern community and an opportunity for a FT pathway

• Team Growth: 350 employees and counting across 5 global offices ***Benefits may vary depending on the nature of employment and the work location**