Senior Manufacturing Process Engineer (Onsite)

The Senior / Manufacturing Process Engineer is responsible for improving manufacturing process performance, leading validation activities, and leveraging manufacturing systems and data to drive operational excellence. This role serves as the technical owner of manufacturing processes within the Motors PFT, ensuring processes are capable, compliant, scalable, and data driven.     The position collaborates closely with Operations, Quality, Product Development, Automation, Test Engineering, Planning, and Facilities to support production, process transfers, validation, and continuous improvement initiatives.

Process Optimization   Develop, optimize , and sustain manufacturing processes to improve quality, yield, throughput, and reliability.   Conduct process capability studies, SPC analysis, MSA/GR&R, DOE, and root cause investigations.   Reduce scrap , rework, downtime, and process variation.   Establish process controls, reaction plans, control plans, and standard work.   Support production troubleshooting and technical issue resolution.   Project Management   Lead manufacturing engineering projects from concept through implementation.   Manage engineering trials, equipment upgrades, and process changes.   Coordinate validation activities, project timelines, deliverables, risks, and stakeholder communication.   Support NPI, facility readiness, and automation deployment initiatives.   Drive closure of engineering action items, CAPAs, and continuous improvement projects.   Regulatory Compliance and Documentation   Author and execute Process Validation Plans , IQ/OQ/PQ protocols, and validation reports.   Maintain PFMEAs, control plans, process flow diagrams, and Requirements Traceability Matrices.   Support Process Change Assessments , risk assessments, and revalidation activities.   Ensure manufacturing processes comply with QMS, regulatory, and audit requirements.   Maintain accurate , audit-ready technical documentation and engineering records.   Collaboration and Cross-Functional Support   Partner with Production, Quality, Product Development, Test Engineering, Automation, Maintenance, Planning , and Facilities teams.   Represent Manufacturing Engineering during design reviews, project reviews, validation reviews, and audits.   Provide technical guidance and training to operators, technicians, and engineering teams.   Support issue resolution across product lifecycle stages from development through production.   Facilitate effective communication between manufacturing operations and development teams.   Innovation and Continuous Improvement   Develop and maintain manufacturing dashboards, analytics, and process-monitoring tools.   Leverage manufacturing data to identify trends, opportunities, and performance gaps.   Drive automation, digitization, and manufacturing systems improvements (MES, eDHR , Power BI, Tableau, etc.).   Evaluate and implement new technologies , tools, and best practices.   Lead continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.     What You Bring Minimum Qualifications   Senior Process Engineer: Minimum 5 years of manufacturing/process engineering experience.   Bachelor's degree in Industrial Engineering , Mechanical Engineering, Manufacturing Systems Engineering, Biomedical Engineering, or a related engineering discipline.   Experience supporting production lines in a 24/7 manufacturing environment.   Hands-on experience with automated manufacturing equipment and systems.   Proven track record of leading and supporting engineering projects in highly collaborative, cross-functional environments.   Strong knowledge of quality systems, including ISO 13485, FDA regulations, and manufacturing validation practices.   Experience with process validation, including IQ/OQ/PQ, risk assessments, and change management.   Knowledge of manufacturing processes & equipment for high volume production of discrete